Annealed Metals in Manufacturing Explained: Softening, Stress Relief, and More
Chapter 1: What Does “Annealed” Mean in Manufacturing? If you’re involved in manufacturing or machining, you’ve probably come across the term “annealed” before. But if you’re new to the term, don’t worry. I’ll explain clearly, based on my own experiences and insights from the field. Annealing is a heat treatment process used primarily on metals to soften […]
Do You Need Tempering Before or After Machining? A Practical Guide for Engineers
Introduction Tempering is one of those topics that I’ve seen spark a lot of debate in custom manufacturing circles.I remember the first time I tried to machine a batch of hardened steel shafts without the right tempering strategy.I spent countless hours adjusting cutting parameters, swapping out tools, and trying to figure out why everything kept […]
Custom Ball Bearing Manufacturing with CNC: Who Needs It and What’s Possible
Introduction: Why Custom Ball Bearings Are Gaining Popularity I’ve been fascinated by mechanical components ever since I first saw the inside of a small gearbox in college. Back then, I had no idea how important a ball bearing could be in keeping everything running smoothly. Over time, I learned that standard bearings often work just […]
How to Cut, Drill, and Modify ABS Pipe Using CNC Machines
Introduction ABS pipe is everywhere—from plumbing systems to DIY projects, from prototypes to structural parts in lightweight assemblies. But recently, I’ve noticed a growing trend: people want to take their ABS pipe applications further with precision customization, using CNC machines. I’ve done it myself, and it can be incredibly rewarding—when done right. This article is […]
How to Use a DXF File for CNC: From Design to Toolpath
Introduction I remember the first time I used a DXF file for my CNC router. I had a design in my head, scribbled it out on a piece of paper, then realized I needed a digital format to bring that idea to life. A friend said, “Use a DXF file. It’s the universal language for 2D shapes in CNC.”So […]
HDPE Machining Guide: Material Properties, Techniques and Applications
Introduction to HDPE and CNC Machining I remember the first time I encountered HDPE. I was working on a small project that required a lightweight, food-safe, and chemically resistant plastic. A friend mentioned HDPE (High-Density Polyethylene), and I was intrigued. I did some research and realized that HDPE offers a pretty interesting balance of strength, durability, and ease of machining. […]
Pinion Bearing Custom Manufacturing: From Concept to Finished Part
I. Introduction: What Is a Pinion Bearing and Why CNC Matters When I first started designing mechanical assemblies, I often heard people talk about a “pinion bearing.” It seemed like everyone I knew in automotive and industrial sectors used this phrase. But I realized that many folks, including me back then, didn’t fully understand the […]
Yield Strength vs Tensile Strength: CNC Material Choice and Process Optimization
I. Introduction 1. Definition of Yield Strength and Tensile Strength I remember the first time I encountered the terms yield strength and tensile strength in my early machining projects. Yield strength refers to the stress level at which a material begins to deform permanently. When stress is lower than the yield point, the material returns to its original shape […]
Complete Guide to Metal Brake and CNC Machining: Techniques, Tools, and Applications
I. Introduction Metal brake is essential tool in modern manufacturing, especially when combined with CNC technology. These machines precisely bend and shape metal sheets, playing a crucial role in industries from automotive to aerospace. CNC machining enhances a metal brake’s accuracy, repeatability, and efficiency, making complex projects simpler and faster. I’ve worked closely with metal […]
Complete Guide to Crankshaft Bearing Machining: Applications, Equipment, and Optimization
I. Introduction Crankshaft bearing is among the most critical component within engines and mechanical systems. They directly affect performance, durability, and efficiency by supporting the rotation of the crankshaft and reducing friction between moving parts. Even minor imperfections in crankshaft bearings can lead to severe engine damage or decreased lifespan. Throughout my years in precision […]
Precision Lock Washer Manufacturing: Best Practices, Challenges, and Solutions
I. Introduction If you’ve ever assembled machinery or mechanical equipment, you know how crucial small components like the lock washer can be. Despite its small size, a lock washer plays a huge role in preventing loosening caused by vibration or movement. I’ve seen lock washers used effectively in everything from car engines to aerospace systems, ensuring the […]
Complete Guide to Sleeve Bearing Machining: Techniques, Applications, and CNC Optimization
I. Introduction If you’ve worked around machinery or mechanical components, you’ve probably encountered a sleeve bearing at some point. Sleeve bearings, also known as plain bearings or bushings, are simple components designed to reduce friction and wear between moving parts. I’ve seen these bearings in everything from electric motors to precision medical equipment. Despite their simplicity, they’re […]