Titanium

CNC Machining Titanium: Tips, Grades, and Cutting Speeds

About Titanium

Titanium is a popular material in the world of CNC machining due to its impressive properties. It is a lightweight and strong metal with excellent corrosion resistance, making it suitable for a wide range of applications. Additionally, titanium has high melting and boiling points, low thermal conductivity, and high ductility and toughness, which makes it a popular choice for high-temperature and high-stress environments.

There are various types of titanium available, each with their unique properties and applications. Some common types of titanium used in CNC machining include grade 5 titanium (Ti-6Al-4V), grade 2 titanium (Ti-Grade 2), and grade 23 titanium (Ti-6Al-4V ELI). Each of these types has a different chemical composition, and therefore, their mechanical properties and machinability may vary.

Overall, titanium is a versatile material that is used in many different industries, such as aerospace, medical, and automotive, among others. Its ability to withstand harsh environments and resist corrosion make it a preferred material for many applications in the modern world. However, titanium can be challenging to machine due to its high hardness, low thermal conductivity, and low thermal expansion coefficient, which can cause tool wear and deformation of the workpiece. Therefore, proper selection of cutting tools, machining parameters, and coolant systems is critical for successful CNC machining of titanium.

Subtypes

Grade 2 Titanium

Grade 2 titanium is an unalloyed titanium that contains small amounts of iron and oxygen. It has excellent corrosion resistance and is used in a wide range of applications, including aerospace, medical, and marine industries. Its advantages include high strength-to-weight ratio, biocompatibility, and ease of welding. However, its disadvantages include lower hardness and wear resistance compared to other titanium types.

Grade 5 Titanium

Grade 5 titanium, also known as Ti-6Al-4V, is an alloyed titanium that contains 6% aluminum and 4% vanadium. It has excellent corrosion resistance and high strength, making it suitable for aerospace, medical, and military applications. Its advantages include high strength-to-weight ratio, biocompatibility, and excellent fatigue resistance. However, its disadvantages include higher cost and lower weldability compared to other titanium types.

The choice of titanium subtype depends on the intended application and the desired properties. Each subtype has its advantages and disadvantages, and it is essential to consider factors such as strength, corrosion resistance, weldability, and cost when selecting a titanium subtype. Additionally, proper machining techniques must be used to overcome the challenges associated with titanium, such as low thermal conductivity and hardness.

Surface Finishes

As-machined surface finish: The as-machined surface finish of titanium is the natural finish that is achieved after CNC machining. This finish is characterized by the tool marks left by the machining process, and it provides a slightly rough and dull appearance. The advantage of this finish is that it is cost-effective and requires no additional processing. However, it may not be suitable for applications where hygiene and aesthetics are critical.

Case hardening surface finish: The case hardening surface finish of titanium involves heating the surface of the material to high temperatures and then cooling it rapidly to create a hardened layer. This finish provides excellent wear resistance and can improve the fatigue life of the material. The advantage of this finish is that it can improve the performance of the material in high-stress applications. However, it may not be suitable for applications that require high corrosion resistance.

Anodizing surface finish: The anodizing surface finish of titanium involves electrolytic oxidation of the surface of the material to create a hard and durable oxide layer. This finish provides excellent corrosion resistance, chemical resistance, and aesthetic appeal. The advantage of this finish is that it can be customized to achieve a wide range of colors and textures and is suitable for applications that require high hygiene standards. However, it may not be suitable for applications that require high wear resistance.

Design Tips

Material selection: Select the appropriate grade of titanium for the intended application. Different grades have varying levels of corrosion resistance, strength, and machinability.
Wall thickness: Maintain a uniform wall thickness to prevent distortion during manufacturing and ensure consistent performance of the parts.
Fillet radius: Use generous fillet radii to avoid stress concentration and reduce the likelihood of cracking or failure.
Sharp edges: Avoid sharp edges that can cause stress concentration and promote fatigue failure. Instead, use rounded or chamfered edges to distribute stresses evenly.
Surface finish: Consider the intended use and environment of the parts when selecting the surface finish. A smooth surface finish can improve corrosion resistance and aesthetics.
Tolerances: Maintain tight tolerances to ensure that the parts fit and perform as intended. However, avoid overly tight tolerances that can increase the cost of manufacturing and reduce the manufacturability of the parts.
Welding: Avoid welding in areas of high stress or areas that are difficult to access. Also, ensure that the welding process and filler material are appropriate for the grade of titanium being used.
Testing: Conduct appropriate testing, such as tensile and corrosion testing, to ensure that the parts meet the required performance standards.

FAQ

Can titanium be CNC machined?

Yes, titanium can be CNC machined. CNC machining is a common manufacturing process used to create parts from titanium due to its excellent combination of strength, low weight, and corrosion resistance.

How hard is it to CNC titanium?

Titanium can be challenging to CNC machine due to its high strength, low thermal conductivity, and low thermal expansion coefficient. These properties can cause tool wear, deformation of the workpiece, and increased machining forces. However, with proper tool selection, machining parameters, and coolant systems, it is possible to overcome these challenges.

What grade of titanium is best for machining?

Austenitic titanium, such as grade 5 titanium (Ti-6Al-4V), is often preferred for CNC machining due to its excellent combination of strength, corrosion resistance, and machinability. However, ferritic titanium, such as grade 2 titanium (Ti-Grade 2), is also commonly used for CNC machining due to its low cost and good machinability.

What is the cutting speed for titanium?

The cutting speed for titanium varies depending on the grade of titanium, the tool material, and the machining parameters. Generally, the cutting speed for titanium ranges from 40-150 surface feet per minute (SFPM) for roughing operations and 60-200 SFPM for finishing operations.

How thin can you machine titanium?

The thickness that can be machined from titanium depends on the specific application and the desired tolerances. However, in general, titanium can be machined to a thickness of around 0.1mm.

Is Grade 2 or Grade 5 titanium better?

The choice between grade 2 and grade 5 titanium depends on the specific application and the desired properties. Grade 2 titanium has excellent corrosion resistance and is cost-effective, making it suitable for applications where weight is not critical. Grade 5 titanium is stronger and more durable than grade 2 titanium and is used in applications where high strength-to-weight ratio is critical. It is important to consult with a material expert to select the appropriate grade of titanium for a specific application.